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Sunday, May 15, 2016

Manual Pneumatic twist off capper / Lug capping machine


Application:
·  Tru Mark Enterprises offers LUG Capping MachineSemi-automatic twist off capper is pneumatically operated lug capping machine to fix lug caps on the glass jar. Caps are manually placed on jar & finger tight by operator & fed to machine for perfect capping

Description:
Ø UNIVERSAL:  TRU MARK  Semi auto twist off capper is adjustable to work with any size lug caps(up to 90mm dia) &  any shape glass jar, NO CHANGE PARTS NEEDED
Ø EASY CHANGEOVER: very easy to set for different size/shape & height of  jars & caps, capping length can be set easily, gives uniform capping torque
Ø  EFFICIENT:  with set-able PLC to adjust component timing & synchronizing all operation together
Ø  DURABLE: full SS body structure. contact parts in SS304 grade, SS316 is available on request

Working:

  • The operator places the cap on the glass jar manually & finger tight it, after that feed it below machine capping head
  • as per the model is chosen, the operator actuates the machine cycle by the foot switch or by the sensor.
  • Top cylinder makes the capping head down pressing the cap on the jar, simultaneously the horizontal cylinder also grips the jar from side to make it stable while capping 
  • The capping cylinder or the pneumatic actuator rotates the cap as per preset capping length.
  • the capping is done, all cylinder moves to their start position making jar free to remove, The operator remove jar & feed new jar.
Specifications:
·         Machine size              :1.5 foot Long X 1.5 foot Wide X 2 to 5 feet Height
·         Machine weight         :40 KGS approx
·         Machine Name          : Pneumatically operated LUG Capping Machine
·         Output                      :20-30 capped bottles per minute(depends on operator skills)
·         Power consumption  :230VAC, 50 Hz, 0.5 KWH
·         Air Requirement       :2 CFM @ 6-8 kg/cm2


VARIENTS /DIFFERENT MODELS:
All models are fully fabricated in stainless steel structure, & are tabletop & comes with foot switch, by default. All Machine needs air compressor at the client end. Cap shall be placed by operator manually on jar & finger tight before feeding to machine


1] ECONOMY MODEL - LC10

      
both operation, top pressing & cap rotation are pneumatic,  jar gripping cylinder is not available in this model, but suits lab purpose & very low production requirements


2] ECONOMY MODEL -LC20

    

both operation, top pressing & cap rotation are pneumatic, comes with jar gripping cylinder, can be simple pneumatic. Sync with PLC on request or a digital timer to perform the cycle on the single foot switch. Gives uniform result each time, capping length can be preset.


3] STD MODEL - LC50


     

both operation, top pressing & cap rotation are pneumatic, & added the horizontal jar gripping pneumatic cylinder to hold the jar from rotation while capping which gives More Durability & gives better accuracy. Capping length can be preset. all operation sync with small PLC & can be actuated by a foot switch or sensor or microswitch, This model also available without PLC for slow speed requirements


4] STD MODEL - LC80

   

both operation, top pressing & cap rotation are pneumatic, & added the horizontal jar gripping pneumatic cylinder to hold jar from rotation while capping which gives More Durability & gives better accuracy. The pneumatic actuator is given for easy setting of  Capping length- best suitable for high torque caps. All operation sync with small PLC & can be actuated by a foot switch or sensor or microswitch.


OPTIONAL /UPGRADES
Ø  Full table structure.
Ø  sensor based operation.
Ø  Touch HMI to operate/control.
Ø  Combo model with Piston filler.

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