Four Head Semi Automatic Volumetric Filling Machine
Features:
The volumetric liquid filling Machine is one of the most
users friendly. The machine is used for filling all types of free flowing
liquids in any shape of containers/ bottles/jars etc...
filling range up to 500 ml
GMP model SS304 constructions...
4 syringes included in m/c made out of SS304, with Teflon washer.
& BYPASS provided to avoid dripping
Accurate and continuous filling of all
type of free flowing liquid in any shape of container.
Filling speed up to12+ fills/ min.
(Depending on Volume / Viscosity of the Liquid be Filled)
Provided with non return valves and
HDPE piston rings.
Technical specifications:
Contact Part :- S.S. 304 ( SS 316 on request)
FILLING RANGE
MOTOR HP
10-50
20-100 ml
(Or any range below this)
0.50 HP
50-250 ml
1 HP
150-500 ml
1.5 HP
250-1000 ml
1.5 HP
Optional Features with Videos:
·Variable Speed drive- Can control machine
speed from minimum to maximum
·Diving nozzle - Nozzles go down
inside the bottle and come up while filling,to avoid spillage andfoaming
of liquid.Below is the link for video
https://www.youtube.com/watch?v=x1ahRKLjPew
·Position indicator-This gives a
reading associated with the set volume which helps to set same volume again in
short interval of time without trial and error.
·Shut off nozzle- The nozzle get
positively closed in between two fills to avoid dripping of liquid.Below is the
link for video
·All operations automatic except
placing of bottles
·foot switch can be provided for
start stop operation
·All contact parts SS 304.
·Can fill thick paste as well as
liquids with particles
·Easy change over from one size to
another
·Fill accuracy up to ± 0.5%
depending upon the material to be filled
·picture shown in just for
representative purpose actual machine may differ as per your requirement &
feature selected
TECHNICAL DATA:
Filling size
100-1000 ml( customized filling range are available)
M/C suitable for
Container filling
Output speed:
5-10 fills per minute
Drive
pneumatic model
need air compressor air supply at your end
MANUAL HOT PASTE FILLING
MACHINE
Description
Best
Suitable Manual liquid and paste products,hot fill product like petroleum jelly,balm,jam, starch etc and cold product like ointment, cream, toothpaste, liquid, juice.
Machine have NRV valves so products without any particles are suitable.
Contact part in SS304 or in SS316 on request
12 Ltr jacketed hopper with digital temperature controller and slow speed stirrer
All seals
are silicon or teflon made.
Easy
volume setting
Also
available in pneumatic model and semi automatic model
SEMIAUTOBLOCK TYPE PISTON FILLING MACHINE SINGLE HEAD
Features:
·All operations automatic except
placing of bottles
·foot switch can be provided for
start stop operation
·All contact parts SS 304 or in SS316 on request
·Can fill thick paste as well as
liquids with particles
·Easy change over from one size to
another
·Fill accuracy up to ± 0.5%
depending upon the material to be filled
·picture shown in just for
representative purpose actual machine may differ as per your requirement & feature selected
SPECIAL FEATURES ON DEMAND AT EXTRA COST:
POSITION
INDICATOR :It is a Seiko make position Indicator which
indicates the position of the syringe to set the amount of volume to be filled
in the container. Once the setting is done for example: 200 ml volume you can
find a numeric digit on the position indicator and you can note it. Similarly
when you are doing a setting for 500ml, 750 ml , 1000 ml or any other size you
will find a numeric digit for all . Whichever size you are having standard for
filling, you can prepare a chart indicating filling size and its position. Once
it is done, you don't need to do trial and error process for setting the volume
and you can just bring the syringe at that particular position (indicated by
numeric digit) and set it.
however when you switch to different viscosity or density product you
have to take reading for it again
·JACKATED
HOPPER AND GEARED STIRRER:
Jacketed hopper is used to heat the product or maintain the product
temperature as desired. Heating can be water based or oil based. Stirrer is use
to mix the product and to spread the heat evenly in the product.
Stirrer driven by a 1⁄2 HP, 20 RPM, 3-phase vertical geared motor.
Stirrer blades & contact parts in S.S.316, along with mounting, switches
& temperature indicators. Electrically heated thermostat to
detect./maintain the temperature, standard hopper capacity can hold 40liter of
product, can be customized as per client need.
·DIVE IN
TYPE NOZZLES :
With this feature before filling operation starts the nozzles enter into
the container and the filling operation starts and slowly while filling it
comes out and the operation completed. When the bottle mouth diameter is small
and there is a risk of the product material getting spilled out while filling,
dive in type nozzles are provided. Also when the product produces foam, it is
necessary to provide such feature.
·PRODUCT
DIGITAL COUNTER:
It counts the number of container which are getting filled to keep an
eye on total production, one can also opt for preset limit based counter where
you can preset the quantity of container you want to fill, machine will stop
automatically once this quantity is achieved by
filling
·PLC BASED
HMI TOUCH SCREEN OPERATION:
We use well known branded PLC components (Panasonic, Delta or Hitachi or
Mitsubishi, Abb make) to synchronize various operation of machine, A suitable
touch HMI can be given for easy operation of machine to show various ongoing
function, programming can be customized for each machine to suit every
application customized needs.
AUTO PUMP START STOP OPERATION WITH PIPING: This
system is used to transfer the material from the main storage tank to the
hopper of the machine using suitable kind of pump & geared motor. From the
Pump the material is transferred to the hopper through piping made in SS316. There is a level sensor mounted on the hopper
which detects the level in the hopper and once the product level reach below
minimum desired level pump is started automatically and start filling the
hopper and when it reaches to max product desired level pump stops. it can be
put on manual mode and the material will transfer continuously till you don't
stop the operation manually.
Technical data:
Filling size
100 ml – 1000ml (customized filling range are available)
M/C suitable for
Container filling
Output speed:
5-10 fills per minute
Drive
pneumatic model
need air compressor air supply at your end
HAND
OPERATED PASTE FILLING MACHINE WITH PARTICLES
Description
Its latest design from TRU-MARK filling machine having feature of paste filling machine with particles
it can also handle small particles up to 2mm size, bigger size can
be done on request
it can
only handle thick paste like ointment, creams
This
model don't have check valve and the design sucks & dispense material due
to positive displacement,
Very very easy to dismantle & clean.
Available in different filling ranges from 5ml-250ml
TWO HEAD SEMI AUTOMATIC VOLUMETRIC FILLING MACHINE
Features
The
volumetric liquid filling Machine is one of the most users friendly. The
machine is used for filling all types of free flowing liquids in any shape of
containers/ bottles/jars etc.
GMP model SS304
constructions...
2 syringes included in m/c
with Teflon washer.
Accurate and continuous
filling of all type of free flowing liquid in any shape of container.
Filling speed up to14 +
fills/ min. (Depending on Volume / Viscosity of the Liquid be Filled)
Provided with non return
valves and HDPE piston rings.
Provided with thunder pipes
Technical specification Contact Part :- S.S.
304 ( SS 316 on request)
FILLING RANGE
MOTOR HP
10-50
20-100 ml
(Or any range below this)
0.25 HP
50-250 ml
0.5 HP
150-500 ml
0.5 HP
250-1000 ml
1 HP
Customized
filling range available on request
Optional Features with Videos
Variable Speed drive- Can control machine speed from minimum to maximum
Diving nozzle - Nozzles go down inside the bottle and come up while filling,to avoid spillage andfoaming of liquid.Below is the link for video
https://www.youtube.com/watch?v=x1ahRKLjPew
Position indicator-This gives a reading associated with the set volume which helps to set same volume again in short interval of time without trial and error.
Shut off nozzle- The nozzle get positively closed in between two fills to avoid dripping of liquid.Below is the link for video
https://www.youtube.com/watch?v=JhsWU_zHOMM
Thursday, April 5, 2018
HAND OPERATED PASTE/LIQUID FILLING MACHINE
Description
Its latest design from TRU-MARK filling machine having feature of both paste filling as well as liquid filling machine.
The unique piston design is suitable to fill medium viscous paste lotion, shampoo to medium viscous liquids like oils, honey etc.
The system having NRV (non return valves) so the product should not have any solid particles (for such product we have other models)
NRV ensure no dripping & amp; exact volume each time.
Very very easy to dismantle & amp; clean.
Available in different filling ranges from 5ml-250ml
out latest design can fill 1ml liquid also.
Monday, March 26, 2018
MANUAL BOTTLE RINSING MACHINE
DESCRIPTION
Rinsing unit is a
12 jet water fountain used to rinse inside of a bottle.
Operator place
bottles bottoms up on cups provided with rinsing nozzle and open the valve for
water to flow and form water jet inside bottle.
It can be up to 12
jet or more on request.
Bottle holding cups
are provided to avoid chipping of bottle neck.
A sink with table
and water pump can be provided optional.
ROTARY BOTTLE WASHING MACHINE
DESCRIPTION: -
Rotary bottle washing machine are widely used
by a number of industries for fast and efficient washing, sterilizing and
drying of bottles before being filled with solutions, liquid or powders.
The output and productivity of the machine
depends on the technical specifications of the machine can vary from 30-200
bottles per minute.
The rotary bottle washing machine is compact
and highly efficient machine with elegant look. This multi functional multi
featured machine meets the GMP requirements of washing for glass and
plastic bottles.
The machine operates on the rotary principal
with "GENEVA" mechanism and requires manual loading and unloading
of bottles.
OPERATION:-
The bottles are loaded on the subsequent indexing
part of rotating platform and are cleared in series of operations.
Specially designed bottle holders are provided to hold bottles with neck
diameter. The bottles are placed in an inverted position in these cup
shaped holders.
Spraying showers does the external cleaning of
the bottles.
Solenoid valves are provided to enable the
regulation of wash timings, it also spraying water when bottle are stopped
means ensure saving of water and sequence of various washing media to suit
specific requirement.
Each washing station us controlled by separate
solenoid valve. Machine can be supplied in MS is SS body. Machine works on
Geneva mechanism and design for minimum maintenance. No contamination of
waters because of different washing nozzles. Washing sequence can be
interchanged as per requirement.
Tanks wash of 200 Ltrs. Capacity for fresh / DM water and one tank is
provided with heater thermostatic control and hot valve for hot water. Two
pumps for pressurized water jet for internal and external cleaning. Top hood bottle platform, nozzles
and all contact parts are in SS 304 good quality.
SALIENT FEATURES
Geneva Mechanism.
Sequence of washes to customer's choice.
Easy operation.
Stationary nozzles eliminate contamination of
water cycles.
Easy loading and unloading.
Individual solenoid valve for each washing
sequence that eliminates carbon plate and other accessories reduces
